CORRECT CRAFT ski nautique 200og Specifications

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Dear Correct Craft Owner:
Congratulations on your purchase of a Ski Nautique / Ski Nautique Open Bow/
Air 196. You have chosen a boat that is unequaled “on the waters of the world”
for water-skiing.
Since 1925, we have manufactured some of the finest products boat builders
can produce.
Your boat was manufactured with the latest marine technology and materials.
You have bought into a legacy handed down by W. C. Meloon over 77 years
ago. His dedication to building boats to the glory of God remains true today as
the cornerstone of our commitment in bringing to you the finest in water sports
boats. We continue to lead this industry in technology and design innovation.
Our heritage is a source of pride. Years of experience, including that of four
generations of Meloons have gone into the building of your boat. We hope
that you will enjoy it to the fullest.
Take a moment to review this owners manual for your boat. We have
assembled this manual to inform you about your boat and educate you further
on boating. There are many tips and tricks on care and maintenance sprinkled
throughout the manual, along with some cautions that will apply to your boat.
Boating is very important to us and we would like you to enjoy many years of
boating in your boat.
Welcome into the Nautique family.
Sincerely,
Walter N. Meloon
President/Chief Executive Officer
Trust in the Lord with all thine heart;
and lean not unto thine own understanding.
In all thy ways acknowledge him,
and he shall direct thy paths.
Proverbs 3: 5-6
Ski Nautique.qxd 8/3/01 10:19 AM Page i
i
Dear Correct Craft Owner:
Congratulations on your purchase of a Ski Nautique / Ski Nautique Open Bow/
Air 196. You have chosen a boat that is unequaled “on the waters of the world”
for water-skiing.
Since 1925, we have manufactured some of the finest products boat builders
can produce.
Your boat was manufactured with the latest marine technology and materials.
You have bought into a legacy handed down by W. C. Meloon over 77 years
ago. His dedication to building boats to the glory of God remains true today as
the cornerstone of our commitment in bringing to you the finest in water sports
boats. We continue to lead this industry in technology and design innovation.
Our heritage is a source of pride. Years of experience, including that of four
generations of Meloons have gone into the building of your boat. We hope
that you will enjoy it to the fullest.
Take a moment to review this owners manual for your boat. We have
assembled this manual to inform you about your boat and educate you further
on boating. There are many tips and tricks on care and maintenance sprinkled
throughout the manual, along with some cautions that will apply to your boat.
Boating is very important to us and we would like you to enjoy many years of
boating in your boat.
Welcome into the Nautique family.
Sincerely,
Walter N. Meloon
President/Chief Executive Officer
Trust in the Lord with all thine heart;
and lean not unto thine own understanding.
In all thy ways acknowledge him,
and he shall direct thy paths.
Proverbs 3: 5-6
Ski Nautique.qxd 8/3/01 10:19 AM Page i
Page view 0
1 2 3 4 5 6 ... 101 102

Summary of Contents

Page 1 - Dear Correct Craft Owner:

iDear Correct Craft Owner:Congratulations on your purchase of a Ski Nautique / Ski Nautique Open Bow/Air 196. You have chosen a boat that is unequaled

Page 2

Programming the Primary User CodeMake sure that the system indicator light is off. Until a primary user code isset, the keyless ignition will behave a

Page 3 - ABLE OF C ONTENTS

9.10Ski Nautique.qxd 8/3/01 10:21 AM Page 9.109.10Ski Nautique.qxd 8/3/01 10:21 AM Page 9.10

Page 4

9.11GlossaryAft Toward, at, or near the sternAnode An electrode carrying a positive chargeAthwartship Across the boat, at right angles to the fore an

Page 5

9.12Limber hole A small hole or slot for the purpose of draining waterLine All rope in a boat or on the dock is referred to as “line”.Load waterline

Page 6

Erasing the User CodesMake sure the system indicator light is off. Enter the master embedded codeand press buttons one and three at the same time. T

Page 7 - Chapter 1

Dash Pod SwitchesThere are function key switches to the right of the helm and surrounding thekeyless ignition keypad. These are waterproof momentary s

Page 8 - Keyless Ignition

turned on for this feature to operate. This will not drain significant powerfrom the battery unless the bilge pump is required to run frequentlybecau

Page 9

for four (4) minutes prior to engine ignition and also at anytime when the boatis operated at slow speeds.12 Volt Plug These plugs can be utilized to

Page 10

to start the engine.The throttle arm has three detent positions. Note: When in a detent position thethrottle arm will resist movement, but canbe moved

Page 11

RESULTING IN DANGEROUS INSTABILITY, WHICH COULD THEN LEADTO LOSS OF CONTROL; A SITUATION WHICH COULD CAUSE SERIOUSOR FATAL INJURY TO THE BOAT DRIVER,

Page 12 - Function Keys

of carrying under normal conditions. This weight must include any wateradded to ballast other than the Launch Control System.• The maximum number of

Page 13 - PME Bypass

Here is a brief explanation to help you understand the hull number:The first three digits represent Correct Craft, Inc.(CTC). The next five digitsare

Page 14

Engine Cooling Water Intake Shut-Off ValveYour boat is equipped with a shut-off valve (sea-cock) on the engine cooling water intake. Thisvalve can be

Page 16 - Capacity Plate

Stern Seat Bottom Cushion - Ski NautiqueClosed BowThe stern seat bottom cushion can be removed byreleasing the port and starboard hold down strap.The

Page 17 - Hull Identification Number

In order to fold the Flight Control Tower forward, grasp the knobs found underthe support structure on the port and starboard sides of the tower. Uns

Page 18

RESUME key feature will recall the last speed used even if the system wasshut off, completely powered down or the DISENGAGE function was used.To go ba

Page 19

between modes using the mode button.The speedometer powers on in “Text mode” with the text line containing“NAUTIQUES” and the deviation bar graph spee

Page 20 - Removable Stern Seat Cushion

The bar graph deviation can be changed by pressing and holding the modebutton until the speedometer changes to “Deviation mode”. The text line willdi

Page 21 - Flight Clips

Tachometer OperationsThe tachometer displays current engine speed in revolutions per minute in boththe analog and digital tach displays. The text lin

Page 22

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Page 23

Chapter 2ENGINE O VERVIEWIt is the owners responsibility to check all of the items below to be certainall preparation steps have been completed before

Page 24

2.2boat care section. • Check to make sure there are no ropes, gear bags, arms/legs near the beltsand pulleys of the motor. Severe injury can result b

Page 25

If the fuel injected engine does not start:• If the fuel filter has just been changed or if the fuel system has been run dry,it will be necessary to c

Page 26

iiT ABLE OF C ONTENTSChapter 1. Overview ...Chapter . PageDash Pod and Console Layout...

Page 27 - Chapter 2

After your initial run:• Check oil level in the engine• Check the transmission oil level• Check for leaks (water, fuel and oil)• Engine frame bolts an

Page 28

G ENERAL NOTESThe maximum RPM of the engine at full throttle under normal load conditionscan be controlled by propeller pitch, diameter and design. It

Page 29 - Flooded engine

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Page 30 - Break In Procedure

Chapter 3CAUTIONS AND WARNING L ABELSCautions and Warning LabelsThe following are the warning/information labels that should be on your boat.It is you

Page 31 - G ENERAL NOTES

3.2Inside Engine box & on Fuel TankWater StrainerFuel Fill\Throttle Control3.2Inside Engine box & on Fuel TankWater StrainerFuel Fill\Throttle

Page 32

Transom WarningBoarding PlatformEngine3.3Ski Nautique.qxd 8/3/01 10:20 AM Page 3.3Transom WarningBoarding PlatformEngine3.3Ski Nautique.qxd 8/3/01

Page 33 - Chapter 3

Flame ArrestorFlight ClipWalk Thru Windshield3.4Ski Nautique.qxd 8/3/01 10:20 AM Page 3.4Flame ArrestorFlight ClipWalk Thru Windshield3.4Ski Nautiq

Page 34

Fuel Control Cell3.5Ski Nautique.qxd 8/3/01 10:20 AM Page 3.5Fuel Control Cell3.5Ski Nautique.qxd 8/3/01 10:20 AM Page 3.5

Page 35

Side ConsoleConsole3.6Ski Nautique.qxd 8/3/01 10:20 AM Page 3.6Side ConsoleConsole3.6Ski Nautique.qxd 8/3/01 10:20 AM Page 3.6

Page 36

Flight Control Tower3.7Ski Nautique.qxd 8/3/01 10:20 AM Page 3.7Flight Control Tower3.7Ski Nautique.qxd 8/3/01 10:20 AM Page 3.7

Page 37 - Fuel Control Cell

iiiChapter 2. Engine OverviewEngine Checklist...2.1Fuel Injected Engine Does Not Start...

Page 39 - Flight Control Tower

Chapter 4B OAT HANDLING GUIDELINES/SAFETY REGULATIONS• Always observe the rules of the road and use common sense and courtesy onthe water. If you thin

Page 40

• There are no brakes to help you stop your boat. Boat speed, water currentand wind can affect your ability to stop safely. The driver must use cautio

Page 41 - Chapter 4

Chapter 5BOAT CAREThere are some engine maintenance functions that are best performed by yourdealer. Maintenance items that can be done by you or your

Page 42

PROPELLER Here are a few tips for the installation of the propeller.CAUTION: A propeller can be very sharp so be careful when you handleit. It’s a go

Page 43 - Chapter 5

3. When the castle nut is tight, look for the cotter pin hole and insert thestainless steel cotter pin through the shaft. (see illustration). With a l

Page 44

PROPELLER SHAFT STUFFING BOX The stuffing box is designed to prevent water from coming through thethrough-hull fittings. These are found on the propel

Page 45

5. Using wrenches as in step three, re-tighten the locking nut against the glandnut. Make sure that it is VERY TIGHT. If you still experience leakage,

Page 46 - PROPELLER SHAFT STUFFING BOX

Salt Water Boating IF YOU USE YOUR BOAT IN SALT WATER, FLUSHING YOUR ENGINEWITH FRESH WATER AFTER EVERY USE IS A MUST.Flushing the system by running t

Page 47 - Quick Oil Drain System

Winterizing Your Boat Winter storage procedures vary depending on climate, type of storage andlength of storage. Check with your dealer/storage facili

Page 48 - Battery Maintenance

ivExhaust System ...8.6PCM Transmissions...8.6

Page 49 - Winterizing Your Boat

This minimizes overflow of fuel from the fuel vent. Not only can thisoverflow be hazardous, but it will also adversely affect decals and pin striping

Page 50 - Gelcoat Care

Teak Care Teak is a unique wood used for marine applications. It is an open cell woodthat is highly resistant to the dry-rot associated with many othe

Page 51

Vinyl Care and CleaningCorrect Craft has selected the finest marine grade vinyl for your Nautique. Itis important to keep it clean at all times. There

Page 52

5.11TUNABLE RUDDERThe Tunable Rudder is designed to offer easy adjustment of steering. Thissystem utilizes a composite tuning foil which is located at

Page 53 - TUNABLE RUDDER

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Page 54

Chapter 6T RAILER/TRAILERINGHitch If you don’t already have a trailer hitch installed on your vehicle, youshould go to a reputable installer to have t

Page 55 - Chapter 6

trailer. Your boat is not designed to carry exceptionally heavy loads. Thiscan adversely effect the proper balance of the boat/trailer combination and

Page 56 - Long Trips

Chapter 7CORRECT CRAFT LIMITED WARRANTY(INBOARDBOATS ONLY)The Correct Craft warranty is backed by a family tradition of boat buildingexperience since

Page 57 - Chapter 7

limited to alignment, adjustments, connectors, tune-up and parts, and wearitems (including, but not limited to, non-skid (Rhino Trak), battery, bushin

Page 58

limitations or exclusions shall apply to you.Note: This warranty is expressly conditioned upon the completion andreturn of the warranty registration

Page 60

7.4Ski Nautique.qxd 8/3/01 10:20 AM Page 7.47.4Ski Nautique.qxd 8/3/01 10:20 AM Page 7.4

Page 61 - Chapter 8

Chapter 8E NGINE M AINTENANCEThe engine in your Nautique will need to be checked and serviced at regularintervals. You may be able to do some of the m

Page 62

Service For Your PCM Engine Your PCM engine was manufactured by PCM from the finest materialsavailable and distributed through your Correct Craft deal

Page 63

• On the port valve cover attached to the inside vertical surface at the front.• On the top and at the front of the port valve cover.• On a plate bolt

Page 64

.• Start engine and allow engine to warm up to normal operating temperature.Turn the engine off. • Remove the bilge drain plug and insert the oil drai

Page 65 - Water Strainer

necessary.When you check the oil level, the engine should be warm. After you shut theengine off, wait one minute to allow oil to drain down from the u

Page 66

property damage or even death. Do not smoke while servicing fuel filtersor other fuel system components. Contact your Correct Craft/PCMdealer for furt

Page 67

approximately 2 quarts of fluid.CAUTION: Do not operate the engine without cooling water flowingthrough the water pump or the neoprene water pump impe

Page 68

midway between the alternator pulley and the circulating water pump pulley.• Belt should depress 1/4” (6.35mm). If it depresses more than 1/4”, adjust

Page 69 - Principals of Operations

separation.The PCM FCC is designed to properly deliver fuel to your electronically fuelinjected (EFI) PCM marine engine under various operating condit

Page 70

Chapter 1O VERVIEWSpecifications for Ski Nautique® ClosedBowLength without Platform . . . . . . . . . . . 19' 6" (5.94 m)Length with Platfo

Page 71

time you want to go skiing. Batteries tend to discharge when not in use. Therate of discharge varies with the condition of the battery and/or the enti

Page 72 - Checking Coolant Level

CAUTION: Your Nautique comes equipped with a safety switch locatednext to the throttle that has a lanyard. This switch must be operational orthe engin

Page 73

piston ring life. A heavy-duty thermostat is used to control the amount ofwater which is discharged from the engine after the desired operatingtempera

Page 74

personal injury. ALWAYS ALLOW THE ENGINE TO COOL OFF BEFOREATTEMPTING TO REMOVE THE PRESSURE CAP. To remove thepressure cap, turn it a quarter of a tu

Page 75

Before storing, it is recommended that the fuel tank be filled to approximately3/4’s full. Calculate the necessary amount of fuel stabilizer such as

Page 76

manifolds. Using a garden hose, flush both manifolds by removing the plugsat the front or the two hoses feeding water from the thermostat housing to

Page 77 - Flushing Instruction

Remove the block feed hose from the connection on the raw water supplypump. Elevate the end of the hose to a level higher than the top of thethermost

Page 78 - Cylinder Number Locations

RecommissioningAssemble water pump and reinstall on engineRemove spark plugs and rotate engine by hand several times to remove oilfrom the cylinders.

Page 79

be performed with extreme caution. Improper or careless actions on thepart of the person performing maintenance on your boat or engine couldresult in

Page 80

8.19Maintenance ChartThis chart indicates the intervals at which maintenance should be performedby a qualified person. Maintenance operations require

Page 81 - Engine Troubleshooting

depthfinder, remote stereo control and Correct Craft Cruise or Perfect PassPro speed control. The optional gauges are positioned on the console locat

Page 82

The following should be done by a qualified technician.-----------------------------------------------------------------------------------------------

Page 83 - PCM Chevrolet 350/5.7

8.21Engine TroubleshootingIMPORTANT: The following chart is a guide to aid you find and correctminor engine malfunctions. If the problem has not bee

Page 84 - PCM Ford GT-40

8.22Trouble: Engine misses under acceleration or at high speedInspect distributor. Clean / replaceInspect spark plugs: clean / gap or replaceTrouble

Page 85 - PCM Chevrolet Python

8.23PCM Chevrolet 350/5.7Displacement CID / liter 350/5.7Bore (inches) 4.0”Stroke (inches) 3.48”Compression ratio 9.4 : 1Horsepower @ 5,000 RPM 320B

Page 86 - PCM Chevrolet 305/5.0

8.24PCM Ford GT-40Displacement CID / liter 351/5.8Bore (inches) 4.0”Stroke (inches) 3.5”Compression ratio 8.3 : 1Horsepower @ 5,000 RPM 310Battery re

Page 87

8.25PCM Chevrolet PythonDisplacement CID / liter 496 / 8.1Bore (inches) 4.25”Stroke (inches) 4.37”Compression ratio 9.1 : 1Horsepower @ 5,000 RPM 42

Page 88 - Wire colors

8.26PCM Chevrolet 305/5.0Displacement CID / liter 305/5.0Bore (inches) 3.75”Stroke (inches) 3.480”Compression ratio 9.4 : 1Horsepower @ 5,000 RPM 27

Page 89 - Service Record

8.27Note #1 This part is a special "MARINE APPROVED" part and is required bylaw to insure the safety of the public. Repair or replacement i

Page 90

8.28Note #11 GM based engines with Delco ignition systems and ECM controlledspark timing must be put into service mode before checking or setting the

Page 91 - Chapter 9

8.29Service RecordDate Hours Service Performed________________________________________________________________________________________________________

Page 92

Run ModeFirst enter the unlocked mode.Pressing and releasing the start button quickly will put the unit in run mode.When this is done, power is suppli

Page 93 - Warranty Transfer

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Page 94 - PRE DELIVERY CHECK LIST

Chapter 9S ERVICE RECORDSIMPORTANT: Ownership Change InformationIf you are the owner of a Pleasurecraft Marine engine which is out of warranty andwoul

Page 95 - NAUTIQUE FRIEND PROGRAM

9.2PROBLEM NOTIFICATION FORMImportant: All blanks must be completed to insure proper identification of yourengine which is necessary to properly under

Page 96

9.3Warranty TransferThe PCM Limited warranty is transferable to a subsequent purchaser, but onlyfor the remainder of the unused portion of the warrant

Page 97

9.4PCM WARRANTY TRANSFER APPLICATIONIMPORTANT! PURCHASER PLEASE NOTE: The checks listed below aredesigned to insure the safety and satisfaction of you

Page 98

9.5NAUTIQUE FRIEND PROGRAMIt has been proven that experience and word-of-mouth are importantpromotional tools. Enthusiastic boat owners talk to their

Page 99 - OF CORRECT CRAFT, INC. BOATS

9.6If you find that the information contained in this owners manual does notanswer your specific question, then we invite you to contact your nearestd

Page 100

9.7Congratulations on your Correct Craft purchase!Welcome to the Correct Craft Family. We hope you will have many years ofboating enjoyment as a Naut

Page 101 - Glossary

9.8To show our appreciation for new Nautique owners, Correct Craft isproviding a complimentary, one-year Gold Individual Membership (valued at$40). R

Page 102 - Revised 7/27/2001

9.9REQUEST FOR WARRANTY TRANSFER OF CORRECT CRAFT, INC. BOATS** A COPY OF THE PURCHASE RECEIPT MUST BE INCLUDED **Correct Craft's Lifetime Limite

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